Here are some sewing tips to keep in mind when working with BioThane® belting. Feel free to contact BioPlastics with questions or if you need additional information.
Sewing Machine
Typically, machines used for sewing heavy materials such as leather can handle BioThane® belting.
For continuous feed, use a walking foot or compound-feed sewing machine with a toothed plate.
Thread
Maintain close control over thread tension and lubrication. Thread tension must be higher than for sewing leather, and only lubricated or bonded thread is recommended. Ready-wound bobbins will keep thread tension consistent.
Changing gearbox settings to reduce speed and increase power produces a tighter, more uniform stitch pattern.
Spraying thread with silicone improves sewing, and either “MB” or “GM” treatment also helps performance. The most commonly used thread weights are #69, #92 and #99.
Needles
Use needles with a sharp point. Diamond point and standard needles will provide the best results. Teflon coated needles have not performed well on our belting.
Choose needles that have grooves twice the size of the thread being used so the thread is forced through the stitch. The maximum recommended stitch pattern is 6 stitches per inch.
Sewing BioThane® belting tends to dull any needle, so be sure to replace needles before they lose their effectiveness.